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NDT TRAINING, EXAMINATION AND CERTIFICATION
Training, Examination and Certificationn plays a pivotal role in shaping an NDT professional’s career. It is an indispensable subject that lead to skill Enhancement, Safety Compliance and Quality Assurance of the NDT company. With INSPEKTA ACADEMY, a well-planned NDT Training were crafted to meet latest SNT-TC1A in compliance with CP-105. Whenever and wherever you are, we are ready to serve our business partners/ customers at their own pace and needs.
OVERVIEW
An Appreciation to NDT course is tailored to get candidates familiarize with Major NDT disciplines. This is an ideal course for those who are interested in exploring basic understanding in NDT Technology while not actually be performing the testing.
- NDT methods with demonstrations:
- Surface Examination Methods: Magnetic Particle and Dye Penetrant testing;
- Internal Examinations Methods: Ultrasonic Flaw Detection method and Ultrasonic Testing Thickness Measurement
- Advantages and disadvantages of NDT methods.
- NDT equipment and accessories.
- Choice and applications of NDT methods in relation to materials and requirements, type of defects, welding position and weld geometry.
| Course Code | Course Duration and Examination |
| INSP/APNDT |
1 day (8 Hours) and No Examination. - Certificate of Attendance will be awarded to the attendees. |
There are no pre-requisites for this course.
Who Should Attend?This course is perfect and beneficial for managers, engineers, auditors or for those who really new to NDT world and wish to grasp a general knowledge on what NDT can offer to the industry.
Course Content- Training Only, the following are some of the training contents with regards to this courses:
- Most common NDT methods.
- The applications of NDT in various related industries, i.e. oil and gas, manufacturing and construction.
- NDT methods with demonstrations for external and Internal testing methods.
- Other advanced NDT methods.
- Advantages and limitations of the NDT methods.
- Personnel certifications and qualifications.
- At the end of the course, attendees shall be able to:
- Determine the NDT certification schemes.
- Awareness of NDT methods currently available.
- Understand the principles of these methods.
- Identify the advantages and limitations of these methods, both in application and defect detection capabilities.
OVERVIEW
Visual Testing (VT) stands out as one of the simplest yet most widely employed non-destructive testing (NDT) methods in use today. VT often takes precedence as the initial inspection step for any component or environment, as it necessitates direct observation of the area under scrutiny. This method primarily focuses on surface inspection, making it an essential tool in the NDT toolkit.
Pursuing a course in Visual Testing not only introduces you to the foundational NDT method but also equips you with the skills and knowledge needed to meticulously examine and uncover hidden details, making it a vital discipline in ensuring the integrity and safety of critical components in numerous industries.
This course meets all ASNT ANSI SNT-TC 1A recommendation per CP 105.
| Course Code | Course Duration and Examination |
| INSP/VT1 |
Training Course: 2 days (16 hours). Examination: 1 Day, consist of Theory (General, Specific) and Practical OR as per Company Written Practise. |
Entry level or experienced NDT operator, inspectors or surveyor engaged in weld inspection during fabrication or in-service inspection.
Min. School leavers with Sijil Pelajaran Malaysia (SPM)
Who Should Attend?The course is designed to provide a knowledge in Visual Inspection Technique, either direct or indirect and highly recommended for those planning to take other NDT Courses or be certified in the method to meet the industry demand.
This course is also suitable for all NDT personnel, inspectors and engineers who engaged and involved in weld inspection and inspection of equipment, tanks and piping during fabrication or in- service inspection.
Course Content- Introduction
- Definitions
- Fundamentals
- Equipment (as applicable)
- Employer-Defined Applications (Includes a description of inherent, processing, and service induced discontinuities)
- VT to Specific Procedures
An individual certified to Visual Testing Level (VT) I has demonstrated competence to carry out VT according to written instructions and under the supervision of Level II or Level III personnel.
Within the scope of the competence defined on the certificate, Level I personnel may be authorised by the employer to perform task as follows:
- Set up Visual Testing equipment
- Perform Visual Inspection tests
- Record and classify results of the tests according to written criteria
- Report the results of Visual tests
- Visual Testing Level I certified personnel shall neither be responsible for the choice of test method or technique to be used, nor for the interpretation of the test result and produce the reports.
| Course Code | Course Duration and Examination |
| INSP/VT2 |
Training Course: 3 days (24 hours). Examination: 1 Day, consist of Theory (General, Specific) and Practical OR as per Company Written Practise. |
Experienced NDT operator and/or who currently hold and have valid Level I in the method and wish to further grow and get certified in Level II.
Min. School leavers with Sijil Pelajaran Malaysia (SPM)
OR as per Company Written Practise
Course Content- Visual Testing Level I Syllabus Outline
- Purpose and Scope of VT
- Elements of Vision
- Elements of Lighting
- Contrast and Resolution
- Optics
- VT Equipment
- Visual Appearance of Discontinuities
- Evaluation and Reporting
- Codes, Standards, and Specifications
An individual certified to Visual Testing Level II has demonstrated competence to perform VT according to NDT procedures.
Within the scope of the competence defined on the certificate, Level II personnel may be authorised by the employer to:
- Select the Visual Testing technique for the test method to be used.
- Define the limitations of application of the testing method.
- Translate Visual Testing codes, standards, specifications and procedures into Visual Testing instructions adapted to the actual working conditions.
- Set up and verify Visual Testing equipment settings.
- Perform and supervise Visual testing.
- Interpret and evaluate results according to applicable standards, codes, specifications or procedures -Prepare Written Visual Testing instructions.
- Carry out and supervise all tasks at or below Level II.
- Provide guidance for personnel at or below Level II.
- Report the results of Visual tests.
OVERVIEW
Arguably as an extension to Visual Testing (VT). Liquid Penetrant Testing (PT), also known as Liquid Penetrant Testing, is a highly versatile surface based non-destructive testing (NDT) method.
This technique employs a liquid containing a coloured dye, enhancing its visibility, to infiltrate and fill any open voids on the surface through capillary action. Once the excess penetrant is meticulously removed from the surface, a developer substance is applied. This developer acts as a contrasting medium, facilitating the migration of the penetrant from within the defects.
Embarking on a career in PT allows you to explore the fascinating intersection of chemistry, materials science, and meticulous precision, making it one of the fundamental and indispensable NDT methods in various industries.
This course meets all ASNT ANSI SNT- TC 1A recommendation per CP 105.
| Course Code | Course Duration and Examination |
| INSP/PT1 |
Training Course: 2 days (16 hours). Examination: 1 Day, consist of Theory (General, Specific) and Practical OR as per Company Written Practise. |
Entry level or experienced NDT operator, inspectors or surveyor engaged in weld inspection during fabrication or in-service inspection.
Min. School leavers with Sijil Pelajaran Malaysia (SPM).
Who Should Attend?The course is highly beneficial for those require a thorough understanding in PT, as well as for those who pursuing the certification.
This course is also suitable for all NDT personnel, inspectors and engineers who engaged and involved in weld inspection and inspection of equipment, tanks and piping during fabrication or in- service inspection.
Course Content- Liquid Penetrant Testing Level I Syllabus Outline.
- Introduction.
- Liquid Penetrant Processing.
- Various PT Methods.
- PT Equipment.
- Inspection and Evaluation of Indications.
An individual certified to Liquid Penetrant Testing (PT) Level I has demonstrated competence to carry out PT according to written instructions and under the supervision of Level II or Level III personnel.
Within the scope of the competence defined on the certificate, Level I personnel may be authorised by the employer to perform task as follows:
- Set up Penetrant Testing equipment.
- Perform Penetrant Inspection tests.
- Record and classify results of the tests according to written criteria.
- Report the results of Penetrant tests.
- Penetrant Testing Level I certified personnel shall neither be responsible for the choice of test method or technique to be used, nor for the interpretation of the test results and produce the reports.
| Course Code | Course Duration and Examination |
| INSP/PT2 |
Training Course: 3 days (24 hours). Examination: 1 Day, consist of Theory (General, Specific) and Practical OR as per Company Written Practise. |
Experienced NDT operator and/or who currently hold and have valid Level I in the method and wish to further grow and get certified in Level II.
Min. School leavers with Sijil Pelajaran Malaysia (SPM)
OR as per Company Written Practise
Course Content- Liquid Penetrant Testing Level II Syllabus Outline.
- Review.
- Selection of the Appropriate Penetrant Testing Method.
- Inspection and Evaluation of Indications.
- Inspection Procedures and Standards.
- Basic Methods of Instruction.
- Evaluation and Reporting.
- Codes, Standards, and Specifications.
An individual certified to Penetrant Testing Level II has demonstrated competence to perform PT according to NDT procedures. Within the scope of the competence defined on the certificate, Level II personnel may be authorised by the employer to:
- Select the Penetrant Testing technique for the test method to be used
- Define the limitations of application of the testing method
- Translate Penetrant Testing codes, standards, specifications and procedures into Penetrant Testing instructions adapted to the actual working conditions.
- Set up and verify Penetrant Testing equipment settings.
- Perform and supervise Penetrant tests.
- Interpret and evaluate results according to applicable standards, codes, specifications or procedures -Prepare Written Penetrant Testing instructions.
- Carry out and supervise all tasks at or below Level II.
- Provide guidance for personnel at or below Level II.
- Report the results of Penetrant tests.
OVERVIEW
A staple to Liquid Penetrant Testing (PT), Magnetic Particle Examination (MT) is a surface and shallow subsurface NDT method that leverages the inherent magnetic properties of materials to uncover surface flaws and significant indications just beneath the surface. The material being tested must possess magnetic qualities, allowing magnetic fields to be either generated within or passed through it. When there is a surface or subsurface indication, magnetic flux (magnetic field) will collect ferromagnetic particles (iron powder), making the size and shape of the discontinuity easily visible.
Embracing Magnetic Particle Testing as your chosen NDT path will immerse you in the captivating realm of magnetism, offering a unique perspective on how magnetic fields are harnessed to detect flaws and discontinuities in ferromagnetic materials—a skill set highly sought after in various industries where material integrity and safety are paramount.
This course meets all ASNT ANSI SNT- TC 1A recommendation per CP 105.
| Course Code | Course Duration and Examination |
| INSP/MT1 |
Training Course: 2 days (16 hours). Examination: 1 Day, consist of Theory (General, Specific) and Practical OR as per Company Written Practise. |
Entry level or experienced NDT operators and inspectors engaged in weld inspection during fabrication or in-service inspection.
Min. School leavers with Sijil Pelajaran Malaysia (SPM).
Who Should Attend?The course is highly beneficial for those require a thorough understanding in MT , as well as for those who pursuing the certification.
This course is also suitable for all NDT personnel, inspectors and engineers who engaged and involved in weld inspection and inspection of equipment, tanks and piping during fabrication or in- service inspection.
Course Content- Magnetic Particle Testing Level I Syllabus Outline.
- Principles of Magnets and Magnetic Fields.
- Characteristics of Magnetic Fields.
- Effect of Discontinuities of Materials.
- Magnetization.
- Inspection Materials.
- Principles of Demagnetization.
- Types of Discontinuities Detected.
- Magnetic Particle Test Indications and Interpretations.
- Evaluation Techniques and Reporting.
An individual certified to Magnetic Particle Testing Level (MT) I has demonstrated competence to carry out Magnetic Particle Testing according to written instructions and under the supervision of Level II or Level III personnel.
Within the scope of the competence defined on the certificate, Level I personnel may be authorised by the employer to perform task as follows:
- Set up Magnetic Particle Testing equipment.
- Perform Magnetic Particle Inspection tests.
- Record and classify results of the tests according to written criteria.
- Report the results of Magnetic Particle tests.
- Magnetic Particle Testing Level I certified personnel shall neither be responsible for the choice of test method or technique to be used, nor for the interpretation of the test results and produce the reports.
| Course Code | Course Duration and Examination |
| INSP/MT2 |
Training Course: 3 days (24 hours). Examination: 1 Day, consist of Theory (General, Specific) and Practical OR as per Company Written Practise. |
Experienced NDT operator and/or who currently hold and have valid Level I in the method and wish to further grow and get certified in Level II.
Min. School leavers with Sijil Pelajaran Malaysia (SPM).
OR as per Company Written Practise.
Course Content- Magnetic Particle Testing Level II Syllabus Outline.
- Principles.
- Flux Fields.
- Effects of Discontinuities on Materials.
- Magnetization.
- Selecting the Proper Method of Magnetization.
- Demagnetization Procedures.
- MT Equipment Selection.
- Types of Discontinuities.
- Evaluation Techniques and Reporting.
- Codes, Standards, and Specifications.
- Quality Control of Equipment and Processes.
An individual certified to Magnetic Particle Testing Level II has demonstrated competence to perform NDT according to NDT procedures.
Within the scope of the competence defined on the certificate, Level II personnel may be authorised by the employer to:
- Select the Magnetic Particle Testing technique for the test method to be used.
- Define the limitations of application of the testing method.
- Translate Magnetic Particle Testing codes, standards, specifications and procedures into Magnetic Particle Testing instructions adapted to the actual working conditions.
- Set up and verify Magnetic Particle Testing equipment settings.
- Perform and supervise Magnetic Particle tests Interpret and evaluate results according to applicable standards, codes, specifications or procedures.
- Prepare Written Magnetic Particle Testing instructions.
- Carry out and supervise all tasks at or below Level II.
- Provide guidance for personnel at or below Level II.
- Report the results of Magnetic Particle tests.
OVERVIEW
Ultrasonic Testing (UT) is a powerful non-destructive testing (NDT) method that relies on the mechanical vibration of sound waves in the ultrasonic range (frequencies greater than 20 kHz) to uncover volumetric discontinuities within solid materials.
The interaction of these waves with linear, planar, or volumetric anomalies, often referred to as 'vacancies,' enables the characterization of any detected discontinuities.
The primary inspection medium in UT is the sound beam, and a profound understanding of its qualification (properties) and quantification (calibration) is crucial for accurately interpreting signal responses.
Delving into Ultrasonic Testing opens doors to a fascinating world where science, mathematics, and technology converge to ensure the safety and reliability of critical components in various industries.
It's a discipline that empowers you to become a vital guardian of structural integrity, making it a rewarding and intellectually stimulating choice for those passionate about NDT.
This course meets all ASNT ANSI SNT- TC 1A recommendation per CP 105
| Course Code | Course Duration and Examination |
| INSP/UTFD1 |
Training Course: 5 days (40 hours). Examination: 1 Day, consist of Theory (General, Specific) and Practical OR as per Company Written Practise. |
Entry level or experienced NDT operators and inspectors engaged in weld inspection during fabrication or in-service inspection.
Min. School leavers with Sijil Pelajaran Malaysia (SPM).
Who Should Attend?The course is designed to provide a knowledge in Ultrasonic Testing Technique and highly recommended for those planning to take other NDT Courses or be certified in the method to meet the industry demand.
This course is also suitable for all NDT personnel, inspectors and engineers who engaged and involved in weld inspection and inspection of equipment, tanks and piping during fabrication or in- service inspection.
Course ContentUltrasonic Testing (Flaw Detection) Level I Syllabus Outline.
- 1. Basic Ultrasonic Testing Course.
- Introduction.
- Basic Principles of Acoustics.
- Equipment.
- Basic Testing Methods.
- 2. Ultrasonic Testing Technique Course.
- Testing Methods
-
Contact
• Straight-beam
• Angle-beam - Calibration (Electronic and Functional)
- Straight-Beam Examination to Specific Procedures
- Angle-Beam Examination to Specific Procedures
An individual certified to Ultrasonic Testing Level I has demonstrated competence to carry out UT according to written instructions and under the supervision of Level II or Level III personnel.
Within the scope of the competence defined on the certificate, Level I personnel may be authorised by the employer to perform the following task as follows:
- Set up Ultrasonic Testing equipment.
- Perform Ultrasonic Inspection tests.
- Record and classify results of the tests according to written criteria.
- Report the results of Ultrasonic tests.
- Ultrasonic Testing Level I certified personnel shall neither be responsible for the choice of test method or technique to be used, nor for the interpretation of the test results and produce the reports.
| Course Code | Course Duration and Examination |
| INSP/UTFD2 |
Training Course: 5 days (40 hours). Examination: 1 Day, consist of Theory (General, Specific) and Practical OR as per Company Written Practise. |
Experienced NDT operator and/or who currently hold and have valid Level I in the method and wish to further grow and get certified in Level II.
Min. School leavers with Sijil Pelajaran Malaysia (SPM).
OR as per Company Written Practise.
Course ContentUltrasonic Testing Flaw Detection Level II Syllabus Outline.
- Ultrasonic Testing Evaluation Course.
- Review of Ultrasonic Testing Technique Course
- Evaluation of Weldments
- Discontinuity Detection
- Evaluation
- Codes, Standards, and Specifications
An individual certified to Ultrasonic Testing Level II has demonstrated competence to perform NDT according to NDT procedures.
Within the scope of the competence defined on the certificate, Level II personnel may be authorised by the employer to:
- Select the Ultrasonic Testing technique for the test method to be used.
- Define the limitations of application of the testing method.
- Translate Ultrasonic Testing codes, standards, specifications and procedures into Ultrasonic.
- Testing instructions adapted to the actual working conditions.
- Set up and verify Ultrasonic Testing equipment settings.
- Perform and supervise Ultrasonic tests.
- Interpret and evaluate results according to applicable standards, codes, specifications or procedures.
- Prepare Written Ultrasonic Testing instructions.
- Carry out and supervise all tasks at or below Level II.
- Provide guidance for personnel at or below Level II.
- Report the results of Ultrasonic tests.
OVERVIEW
Ultrasonic Thickness Measurement (UTTM) is frequently used to characterize material thickness, integrity, or other physical properties by means of high frequency sound waves. It is widely used for product testing and quality control of steel structures and components.
The Ultrasonic Thickness Measurement used the basic principles of ultrasound as they apply to thickness testing of materials and components. It concentrates on the compressional wave mode (sometimes referred to as longitudinal or “straight beam”) and provides a straight forward way to apply this technique for precise thickness measurements.
Embracing Ultrasonic Testing (Thickness Measurement) as your chosen NDT path will immerse you in the captivating realm of science, offering a unique perspective on how ultrasonic beam are harnessed to measure thickness and mapping a corrosion underneath the materials—a skill set highly sought after in various industries where material integrity and safety are paramount.
This course meets all ASNT ANSI SNT- TC 1A recommendation per CP 105
| Course Code | Course Duration and Examination |
| INSP/UTTM1 |
Training Course: 5 days (40 hours). Examination: 1 Day, consist of Theory (General, Specific) and Practical OR as per Company Written Practise. |
Entry level or experienced NDT operators and inspectors engaged in weld inspection during fabrication or in-service inspection.
Min. School leavers with Sijil Pelajaran Malaysia (SPM)
Who Should Attend?The course is designed to provide a knowledge in Ultrasonic Testing Thickness Measurement Technique and highly recommended for those planning to take other NDT Courses or be certified in the method to meet the industry demand.
This course is also suitable for all NDT personnel, inspectors and engineers who engaged and involved in weld inspection and inspection of equipment, tanks and piping during fabrication or in- service inspection.
Course ContentUltrasonic Testing (Flaw Detection) Level I Syllabus Outline.
- Ultrasonic Testing Thickness Measurement (UTTM) Syllabus Outline Level I.
- Principles/Theory
- Equipment/Materials
- Techniques/Standardization – Contact Straight Beam
- Variables Affecting Test Results
- Performance Check
- Procedure/Specification Applications/Thickness Measurement
An individual certified to Ultrasonic Testing Thickness Measurement (UTTM) Level I has demonstrated competence to carry out UTTM according to written instructions and under the supervision of Level II or Level III personnel.
Within the scope of the competence defined on the certificate, Level I personnel may be authorised by the employer to perform the task as follows:
- Set up Ultrasonic Testing equipment.
- Perform UTTM tests.
- Record and classify results of the tests according to written criteria.
- Report the results of Ultrasonic tests.
- Ultrasonic Testing Thickness Measurement (UTTM) Level I certified personnel shall neither be responsible for the choice of test method or technique to be used, nor for the interpretation of the test results and produce the reports.
| Course Code | Course Duration and Examination |
| INSP/UTTM2 |
Training Course: 5 days (40 hours) Examination: 1 Day, consist of Theory (General, Specific) and Practical OR as per Company Written Practise. |
Experienced NDT operator and/or who currently hold and have valid Level I in the method and wish to further grow and get certified in Level II.
Min. School leavers with Sijil Pelajaran Malaysia (SPM).
OR as per Company Written Practise.
Course ContentUltrasonic Testing Flaw Detection Level II Syllabus Outline.
- Ultrasonic Testing Thickness Measurement (UTTM) Syllabus Outline Level II.
- Principles/Theory - Equipment/Materials
- Techniques/Standardization – Contact Straight-Beam
- Sizing Technique
- Variables Affecting Test Results
- Performance Check
- Procedures
- Code and Standards
- Reporting
An individual certified to Ultrasonic Testing (Thickness Measurement) Level II has demonstrated competence to perform NDT according to NDT procedures.
Within the scope of the competence defined on the certificate, Level II personnel may be authorised by the employer to:
- Select the test method to be used.
- Define the limitations of application of the testing method.
- Translate Ultrasonic Testing codes, standards, specifications and procedures into Ultrasonic Testing instructions adapted to the actual working conditions.
- Set up and verify Ultrasonic Testing equipment settings.
- Perform and supervise the tests.
- Interpret and evaluate results according to applicable standards, codes, specifications or procedures.
- Prepare Written Ultrasonic Testing Thickness Measurement instructions.
- Carry out and supervise all tasks at or below Level II.
- Provide guidance for personnel at or below Level II.
- Report the results of Ultrasonic tests.
OVERVIEW
Radiographic Film Interpretation (RI) is the analysis of the shadow image formed on the film by the radiation transmission pattern of the test specimen.
The image is evaluated in terms of internal and external discontinuities of the specimen. Supporting information such as radiography test parameters, part geometry, etc., and good knowledge about metallurgy, manufacturing process, and flaw detection capability of radiographic technique is required for proper interpretation.
Delving into Radiography Interpretation opens doors to a fascinating world of Radiography Testing where science, mathematics, and technology converge to ensure the safety and reliability of critical components in various industries.
This course meets all ASNT ANSI SNT-TC 1A recommendation per CP 105
| Course Code | Course Duration and Examination |
| INSP/RI2 |
Level II : 5 days (80 hrs) + 1 day examination. OR as per Company Written Practise. |
Experienced NDT operator, Inspectors and/or who currently have valid Level I in the method and wish to further grow and get certified in the technique.
Min. School leavers with Sijil Pelajaran Malaysia (SPM).
OR as per Company Written Practise.
Who Should Attend?The course is suitable for those who require an in-depth knowledge of the radiographic interpretation of welds and concentrates on the identification of weld defects, assessment of radiographic quality and sentencing to example specifications.
This course is appropriate for those planning to take other NDT Courses or be certified in the method or for inspectors and engineers who engaged and involved in weld inspection and inspection of equipment, tanks and piping during fabrication or in-service inspection
Course ContentRadiographic Film Interpretation Syllabus Outlines.
- 1. Radiographic Technique Course.
- Introduction.
- Basic Principles of Radiography.
- Radiographs.
- Radiographic Image Quality.
- Exposure Techniques – Radiography.
- 2. Film Quality and Manufacturing Processes Course.
- Darkroom Facilities, Techniques, and Processing.
- Indications, Discontinuities, and Defects.
- Manufacturing Processes and Associated Discontinuities.
- 3. Radiographic Evaluation and Interpretation Course.
- Radiographic Viewing.
- Application Techniques.
- Evaluation of Weldments.
- Reporting.
- Standards, Codes, and Procedures for Radiography.
An individual certified to Radiographic Film Interpretation (RI) Level II has demonstrated competence to perform film interpretation according to Radiographic Testing procedures.
Within the scope of the competence defined on the certificate, Level II personnel may be authorised by the employer to:
- Select the Radiographic Interpretation technique for the test method to be used.
- Define the limitations of application of the testing method.
- Translate NDT codes, standards, specifications and procedures into NDT instructions adapted to the actual working conditions.
- Calibrate and verify equipment settings.
- Interpret and evaluate results according to applicable standards, codes, specifications or procedures.
- Prepare Radiographic Interpretation written instructions.
- Carry out and supervise all tasks at or below level II.
- Provide guidance for personnel at or below level II.
- Report the results of Radiographic Interpretation tests.
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